Heavy-Duty Interlocking Base · FEFCO 0215

Snap-Lock 1-2-3 Bottom Carton Dieline Generator

Generate production-calibrated parametric dielines for Snap-Lock 1-2-3 (Houghland Bottom / FEFCO 0215) cartons. Four interlocking bottom flaps fold sequentially into an exceptionally strong, self-reinforcing floor without requiring tape or bottom gluing. Proof folding kinematics in interactive 3D WebGL and export to 1:1 vector PDF, DXF, and layered SVG.

Anatomy of a Snap-Lock 1-2-3 Carton

Also known as a 1-2-3 Houghland Bottom, this carton style is chosen whenever packaging weight exceeds the retention threshold of standard tuck-end bottoms. The bottom flaps interlock in three manual steps:

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Step 1: Slotted Base Flap (Front Wall)

Folds inward first at 90°. Features 45° lead-in chamfers and an engineered central slot designed to receive the locking tongue.

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Step 2: Two Stepped Support Dust Flaps (Side Walls)

Fold inward at 90° over the base flap. Their stepped ears create an internal bridge that distributes product weight across the carton perimeter.

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Step 3: Rear Tongue Flap with Retention Barbs

Folds inward at 90° and pushes past the side flaps into the base slot. Lateral retention barbs snap securely underneath the base flap, locking the bottom floor rigidly in place.

Heavy-Duty Weight Retention

Unlike standard tuck flaps that rely solely on friction against the side walls, Snap-Lock bottoms convert downward product weight into lateral tension, preventing accidental bottom blowout.

Standard Specifications

Standard ECMA / FEFCOFEFCO 0215 / A20.20
Typical Caliper Range0.45mm – 0.85mm (18pt – 32pt)
Clearance Math1.5 × t (Tuck) / 0.5 × t (Crease)
Recommended SubstratesSBS, CCNB, Kraft Paperboard
Bottom Gluing RequiredNone (Interlocking Mechanical)
Assembly SpeedManual (3 to 5 seconds per box)

When to Choose Snap-Lock 1-2-3 Bottom

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Dense Glass Candle Jars

Glass tumbler candle vessels carry significant downward concentrated mass. Snap-Lock eliminates bottom sag and blowout.

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Craft Spirits & Wine Bottles

Tall liquor bottles, gin flasks, and gourmet olive oils require high vertical rigidity and trustworthy base retention.

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Hardware & Industrial Parts

Heavy steel fasteners, small power tools, and electronic meters assemble quickly on packaging benches with zero tape.