Open-End Wrap · Tray & Sleeve

Packaging Sleeve Dieline Generator

A sleeve is a printed four-panel tube with open ends. It slides over a tray, a bar of soap or a plain box to add branding at minimal board cost. Enter the internal size of the opening and export a die-ready template in seconds.

Anatomy of a Packaging Sleeve

Length (L) and width (W) set the opening the product or tray slides through. Depth (D) is how far the sleeve runs along the product. A short D makes a belly band; a full D makes a slide-out sleeve.

1

Four printed panels

Front, back and two sides wrap the product. Artwork runs continuously around the tube.

2

Glue flap

A narrow tapered flap joins the last panel to the first. It is glued flat at the converter so sleeves ship stacked.

3

Open ends

Both ends are straight thru-cuts. Add a thumb notch in your artwork if the tray needs to slide out easily.

Size it to the tray, not the product

For tray & sleeve packs, measure the outside of the tray and add 0.5–1 mm per side so it slides without scuffing the print.

Standard Specifications

StructureFour-panel tube, open both ends
Typical caliper0.3–0.5 mm (12–20 pt) SBS or kraft
Glue flap12–18 mm, tapered
ClosureNone (slides over tray or product)
Print areaFull wrap, all four panels
ShipsFlat, pre-glued
Launch Parametric GeneratorHow many fit on a press sheet?

When to Choose a Sleeve

🧼

Soap & Bath Bars

A minimal band shows off the handmade product while carrying the brand and ingredients.

🍫

Tray & Sleeve Gift Packs

Chocolates, tea and macarons in a rigid or folding tray with a premium printed outer sleeve.

🎁

Seasonal Re-branding

Put a limited-edition sleeve over your standard box instead of reprinting the whole carton.